fix: correct HiCAD BOM geometry
This commit is contained in:
134
parent
5c798c2214
commit
d2123de778
@ -11,6 +11,7 @@ import {
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getOverallBounds,
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groupBodiesIntoBom,
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localizePartName,
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reconcileManufacturingDimensions,
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type BodyMeasurement,
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type CircularEdgeSample,
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} from '../../vendor/zoo-modeling-app/manufacturing'
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@ -249,7 +250,118 @@ test.describe('HiCAD manufacturing extension', () => {
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expect(rows.some((row) => row.name === 'unitBox')).toBe(false)
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})
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test('reconciles transformed Safari measurements and groups source instances', async ({
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page,
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}, testInfo) => {
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const transformedBodies: BodyMeasurement[] = [
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...[
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['rearRightStudSource', 202.52],
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['rearLeftStudSource', 188.56],
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['frontRightStudSource', 165.4],
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['frontLeftStud', 178.53],
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].map(
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([name, volume], index): BodyMeasurement => ({
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id: `stud-${index}`,
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name: String(name),
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center: { x: index % 2 ? 500 : -500, y: index < 2 ? -200 : 200, z: 760 },
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dimensions: { x: 6, y: 6, z: 10 },
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volume: Number(volume),
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})
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),
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...[
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'rearRightLegSource',
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'rearLeftLegSource',
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'frontRightLegSource',
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'frontLeftLeg',
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].map(
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(name, index): BodyMeasurement => ({
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id: `leg-${index}`,
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name,
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center: { x: index % 2 ? 500 : -500, y: index < 2 ? -200 : 200, z: 375 },
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dimensions: { x: 60, y: 60, z: 750 },
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volume: 1_463_300 + index * 12,
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})
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),
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{
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id: 'tabletop',
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name: 'tableTop',
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center: { x: 0, y: 0, z: 762.5 },
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dimensions: { x: 1440, y: 720, z: 25.1 },
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volume: 17_976_779.67,
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},
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]
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const reconciled = reconcileManufacturingDimensions(transformedBodies)
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const rows = groupBodiesIntoBom(reconciled)
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expect(rows).toHaveLength(3)
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expect(rows.find((row) => row.name === '连接螺柱')).toMatchObject({
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quantity: 4,
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dimensions: { x: 5, y: 5, z: 10 },
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})
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expect(rows.find((row) => row.name === '支腿')).toMatchObject({
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quantity: 4,
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dimensions: { x: 50, y: 50, z: 750 },
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})
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expect(rows.find((row) => row.name === '台面板')).toMatchObject({
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quantity: 1,
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dimensions: { x: 1200, y: 600, z: 25 },
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})
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const html = createEngineeringSheetHtml({
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projectName: '圆腿桌',
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generatedAt: '2026-07-28 10:00',
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overallDimensions: { x: 1200, y: 600, z: 775 },
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bodies: reconciled,
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bomRows: rows,
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})
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expect(html).toContain('data-cross-section="circular"')
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expect(html).toContain('class="circular-part-profile"')
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expect(html).toContain('data-profile="circular"')
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expect(html).toContain('直径 Ø50 mm')
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expect(html).toContain('Ø50 mm')
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await page.setViewportSize({ width: 1440, height: 1000 })
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await page.setContent(html)
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await expect(page.locator('.circular-part-profile')).toHaveCount(2)
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const legProfile = page
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.locator('.part-detail[data-cross-section="circular"]')
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.filter({ hasText: '支腿' })
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.locator('.circular-part-profile')
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const profileBounds = await legProfile.boundingBox()
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expect(profileBounds).not.toBeNull()
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expect(Math.abs((profileBounds?.width ?? 0) - (profileBounds?.height ?? 0))).toBeLessThan(
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1
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)
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await page.screenshot({
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fullPage: true,
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path: testInfo.outputPath('safari-round-leg-engineering-sheet.png'),
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})
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})
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test('keeps a square leg end view rectangular', () => {
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const squareLeg: BodyMeasurement = {
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id: 'square-leg',
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name: 'leg',
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center: { x: 0, y: 0, z: 375 },
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dimensions: { x: 50, y: 50, z: 750 },
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volume: 1_875_000,
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}
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const html = createEngineeringSheetHtml({
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projectName: '方腿桌',
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generatedAt: '2026-07-28 10:00',
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overallDimensions: { x: 50, y: 50, z: 750 },
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bodies: [squareLeg],
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bomRows: groupBodiesIntoBom([squareLeg]),
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})
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expect(html).toContain('data-cross-section="rectangular"')
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expect(html).not.toContain('class="circular-part-profile"')
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})
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test('localizes the hardware validation assembly for a Chinese BOM', () => {
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expect(localizePartName('seatBody')).toBe('座板')
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expect(localizePartName('tableBody')).toBe('桌体')
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expect(localizePartName('mountingPanel')).toBe('安装基板')
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expect(localizePartName('connectorPlate')).toBe('连接片')
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expect(localizePartName('connectorBolt4')).toBe('连接螺栓')
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@ -15,6 +15,7 @@ import {
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filterManufacturingBodies,
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getOverallBounds,
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groupBodiesIntoBom,
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reconcileManufacturingDimensions,
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type BodyMeasurement,
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type BomRow,
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type CircularEdgeSample,
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@ -533,7 +534,9 @@ export function HicadManufacturingPanel({
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)
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}
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const manufacturingBodies = filterManufacturingBodies(measured)
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const manufacturingBodies = reconcileManufacturingDimensions(
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filterManufacturingBodies(measured)
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)
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if (manufacturingBodies.length < measured.length) {
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toast(
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`已忽略 ${measured.length - manufacturingBodies.length} 个建模模板实体。`
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290
vendor/zoo-modeling-app/manufacturing.ts
vendored
290
vendor/zoo-modeling-app/manufacturing.ts
vendored
@ -410,12 +410,23 @@ export function buildExplodeOffsets(
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function normalizePartName(name: string) {
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const cleaned = name.trim() || '未命名零件'
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const withoutCopySuffix =
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cleaned.replace(/(?:[_-]?(?:copy|part))?[_-]?\d+$/i, '').trim() || cleaned
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const locationLegMatch = withoutCopySuffix.match(
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/^(?:front|back|rear)(?:left|right)(leg|foot)$/i
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const withoutInstanceSuffix =
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cleaned
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.replace(
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/(?:[_-]?(?:copy|part|source|solid|instance))[_-]?\d*$/i,
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''
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)
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.replace(/[_-]?\d+$/i, '')
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.trim() || cleaned
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const directionalPartMatch = withoutInstanceSuffix.match(
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/^(?:front|back|rear)(?:left|right)(leg|foot|stud)$/i
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)
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return locationLegMatch?.[1] ?? withoutCopySuffix
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const normalized = directionalPartMatch?.[1] ?? withoutInstanceSuffix
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if (/^(?:connector|mounting)?stud$/i.test(normalized)) {
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return 'connectorStud'
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}
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return normalized
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}
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const CHINESE_PART_NAMES: Record<string, string> = {
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@ -428,6 +439,7 @@ const CHINESE_PART_NAMES: Record<string, string> = {
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camlock: '三合一偏心轮',
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connectorbolt: '连接螺栓',
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connectorplate: '连接片',
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connectorstud: '连接螺柱',
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dividerpanel: '隔板',
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doorpanel: '门板',
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dowel: '木榫',
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@ -458,6 +470,136 @@ const CHINESE_PART_NAMES: Record<string, string> = {
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washer: '垫圈',
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}
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type DimensionCorrectionCandidate = {
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axes: Array<keyof Point3d>
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scale: number
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}
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function median(values: number[]) {
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const sorted = [...values].sort((left, right) => left - right)
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const middle = Math.floor(sorted.length / 2)
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return sorted.length % 2 === 0
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? (sorted[middle - 1] + sorted[middle]) / 2
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: sorted[middle]
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}
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function correctionGroupKey(body: BodyMeasurement) {
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return `${compactPartName(normalizePartName(body.name))}::${dimensionsKey(
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body.dimensions
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)}`
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}
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function dimensionCorrectionCandidate(
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body: BodyMeasurement,
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representativeVolume: number
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): DimensionCorrectionCandidate | undefined {
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const axes = (['x', 'y', 'z'] as Array<keyof Point3d>).sort(
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(left, right) =>
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Math.abs(body.dimensions[left]) - Math.abs(body.dimensions[right])
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)
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const values = axes.map((axis) => Math.abs(body.dimensions[axis]))
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const boundingVolume = values[0] * values[1] * values[2]
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if (!(representativeVolume > EPSILON) || !(boundingVolume > EPSILON)) {
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return undefined
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}
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const partName = compactPartName(normalizePartName(body.name))
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const isPanel =
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/(panel|board|tabletop|top|seat|shelf)$/.test(partName) &&
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values[0] / values[1] < 0.35
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const isRoundRod =
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/(leg|foot|stud|dowel|pin)$/.test(partName) &&
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values[1] / values[0] < 1.25 &&
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values[2] / values[1] > 1.4
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if (isPanel) {
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return {
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axes: [axes[1], axes[2]],
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scale: Math.sqrt(representativeVolume / boundingVolume),
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}
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}
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if (isRoundRod) {
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return {
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axes: [axes[0], axes[1]],
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scale: Math.sqrt(
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representativeVolume / ((Math.PI / 4) * boundingVolume)
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),
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}
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}
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return undefined
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}
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function snapCorrectedDimension(value: number) {
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const absolute = Math.abs(value)
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const step = absolute >= 100 ? 10 : absolute >= 20 ? 1 : 0.5
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const snapped = Math.round(absolute / step) * step
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return Math.abs(snapped - absolute) <= Math.max(step * 0.55, absolute * 0.01)
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? snapped
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: roundDimension(absolute)
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}
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/**
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* Zoo occasionally reports a transformed scene bounding box while volume stays
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* in the source part scale. Only correct dimensions when multiple distinct part
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* families independently confirm the same scale, avoiding guesses from one
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* hollow or filleted part.
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*/
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export function reconcileManufacturingDimensions(
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bodies: BodyMeasurement[]
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): BodyMeasurement[] {
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const groups = new Map<string, BodyMeasurement[]>()
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for (const body of bodies) {
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const key = correctionGroupKey(body)
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groups.set(key, [...(groups.get(key) ?? []), body])
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}
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const candidates = new Map<string, DimensionCorrectionCandidate>()
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for (const [key, group] of groups) {
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const volumes = group
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.map((body) => body.volume)
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.filter((volume): volume is number => Number.isFinite(volume))
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if (volumes.length === 0) continue
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const candidate = dimensionCorrectionCandidate(group[0], median(volumes))
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if (candidate && candidate.scale >= 0.72 && candidate.scale <= 0.92) {
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candidates.set(key, candidate)
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}
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}
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if (candidates.size < 2) return bodies
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const consensusScale = median(
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[...candidates.values()].map((candidate) => candidate.scale)
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)
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const supported = [...candidates.values()].filter(
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(candidate) => Math.abs(candidate.scale - consensusScale) <= 0.055
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)
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if (supported.length < 2) return bodies
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return bodies.map((body) => {
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const candidate = candidates.get(correctionGroupKey(body))
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if (
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!candidate ||
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Math.abs(candidate.scale - consensusScale) > 0.055
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) {
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return body
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}
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const corrected = { ...body.dimensions }
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for (const axis of candidate.axes) {
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corrected[axis] *= consensusScale
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}
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return {
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...body,
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dimensions: {
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x: snapCorrectedDimension(corrected.x),
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y: snapCorrectedDimension(corrected.y),
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z: snapCorrectedDimension(corrected.z),
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},
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}
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})
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}
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export function localizePartName(name: string) {
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const cleaned = normalizePartName(name.trim() || '未命名零件')
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if (/[\u3400-\u9fff]/.test(cleaned)) return cleaned
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@ -881,10 +1023,43 @@ function uniqueRounded(values: number[]) {
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.sort((left, right) => left - right)
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}
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function isCircularPrismaticPart(row: BomRow) {
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const values = [
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Math.abs(row.dimensions.x),
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Math.abs(row.dimensions.y),
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Math.abs(row.dimensions.z),
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].sort((left, right) => left - right)
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const [diameterA, diameterB, length] = values
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if (
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diameterA <= EPSILON ||
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diameterB / diameterA > 1.12 ||
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length / diameterB < 1.4
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) {
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return false
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}
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const compactName = compactPartName(row.name)
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const explicitlyRound =
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/(圆形|圆柱|圆管|螺柱|木榫|销|round|cylinder|stud|dowel|pin)/i.test(
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compactName
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)
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const possiblyRound =
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explicitlyRound || /(支腿|leg|foot)/i.test(compactName)
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if (!possiblyRound) return false
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if (explicitlyRound && row.volume === undefined) return true
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if (!(row.volume && row.volume > EPSILON)) return false
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const cylinderVolume =
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(Math.PI / 4) * diameterA * diameterB * length
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const fillRatio = row.volume / cylinderVolume
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return fillRatio >= 0.65 && fillRatio <= 1.15
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}
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function sideDimensionSvg(row: BomRow) {
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const axes = panelAxes(row.dimensions)
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const horizontal = Math.abs(row.dimensions[axes.depth])
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const vertical = Math.abs(row.dimensions[axes.vertical])
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const isCircularSection = isCircularPrismaticPart(row)
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const maxObjectWidth = 112
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const maxObjectHeight = 145
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const scale = Math.min(
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@ -928,41 +1103,30 @@ function sideDimensionSvg(row: BomRow) {
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y2="${roundDimension(centerY + radius)}"/>`
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})
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.join('')
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return `
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<svg class="part-side-view" viewBox="0 0 250 245" role="img"
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aria-label="${escapeHtml(row.name)} 侧面尺寸图">
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<defs>
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<marker id="side-arrow-${row.itemNumber}" viewBox="0 0 10 10" refX="5" refY="5"
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markerWidth="5" markerHeight="5" orient="auto-start-reverse">
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<path d="M 0 0 L 10 5 L 0 10 z" fill="#111827"/>
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</marker>
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</defs>
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<text x="125" y="18" text-anchor="middle" font-weight="700">侧面图</text>
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const profileMarkup = isCircularSection
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? `
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<circle class="circular-part-profile" data-profile="circular"
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cx="${roundDimension(objectX + objectWidth / 2)}"
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cy="${roundDimension(objectY + objectHeight / 2)}"
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r="${roundDimension(Math.min(objectWidth, objectHeight) / 2)}"
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fill="#f9fafb" stroke="#111827" stroke-width="1.6"/>
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<line class="center-line" x1="${roundDimension(objectX - 7)}"
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y1="${roundDimension(objectY + objectHeight / 2)}"
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x2="${roundDimension(objectX + objectWidth + 7)}"
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y2="${roundDimension(objectY + objectHeight / 2)}"/>
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<line class="center-line" x1="${roundDimension(
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objectX + objectWidth / 2
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)}" y1="${roundDimension(objectY - 7)}"
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x2="${roundDimension(objectX + objectWidth / 2)}"
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y2="${roundDimension(objectY + objectHeight + 7)}"/>`
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: `
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<rect x="${roundDimension(objectX)}" y="${roundDimension(objectY)}"
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width="${roundDimension(objectWidth)}" height="${roundDimension(
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objectHeight
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)}" fill="#f9fafb" stroke="#111827" stroke-width="1.6"/>
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${hiddenHoleMarkup}
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<line x1="${roundDimension(objectX)}" y1="${roundDimension(
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objectY + objectHeight + 22
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)}" x2="${roundDimension(objectX + objectWidth)}"
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y2="${roundDimension(objectY + objectHeight + 22)}" stroke="#111827"
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marker-start="url(#side-arrow-${row.itemNumber})"
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marker-end="url(#side-arrow-${row.itemNumber})"/>
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<line x1="${roundDimension(objectX)}" y1="${roundDimension(
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objectY + objectHeight
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)}" x2="${roundDimension(objectX)}" y2="${roundDimension(
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objectY + objectHeight + 30
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)}" stroke="#6b7280"/>
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<line x1="${roundDimension(objectX + objectWidth)}" y1="${roundDimension(
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objectY + objectHeight
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)}" x2="${roundDimension(objectX + objectWidth)}" y2="${roundDimension(
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objectY + objectHeight + 30
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)}" stroke="#6b7280"/>
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<text x="${roundDimension(objectX + objectWidth / 2)}"
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y="${roundDimension(objectY + objectHeight + 39)}"
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text-anchor="middle">${formatDimension(horizontal)}</text>
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)}" fill="#f9fafb" stroke="#111827" stroke-width="1.6"/>`
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const verticalDimensionMarkup = isCircularSection
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? ''
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: `
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<line x1="${roundDimension(objectX - 22)}" y1="${roundDimension(objectY)}"
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x2="${roundDimension(objectX - 22)}" y2="${roundDimension(
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objectY + objectHeight
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@ -982,7 +1146,42 @@ function sideDimensionSvg(row: BomRow) {
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objectX - 37
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)} ${roundDimension(objectY + objectHeight / 2)})">${formatDimension(
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vertical
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)}</text>
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)}</text>`
|
||||
|
||||
return `
|
||||
<svg class="part-side-view" viewBox="0 0 250 245" role="img"
|
||||
aria-label="${escapeHtml(row.name)} 侧面尺寸图">
|
||||
<defs>
|
||||
<marker id="side-arrow-${row.itemNumber}" viewBox="0 0 10 10" refX="5" refY="5"
|
||||
markerWidth="5" markerHeight="5" orient="auto-start-reverse">
|
||||
<path d="M 0 0 L 10 5 L 0 10 z" fill="#111827"/>
|
||||
</marker>
|
||||
</defs>
|
||||
<text x="125" y="18" text-anchor="middle" font-weight="700">侧面图</text>
|
||||
${profileMarkup}
|
||||
${hiddenHoleMarkup}
|
||||
<line x1="${roundDimension(objectX)}" y1="${roundDimension(
|
||||
objectY + objectHeight + 22
|
||||
)}" x2="${roundDimension(objectX + objectWidth)}"
|
||||
y2="${roundDimension(objectY + objectHeight + 22)}" stroke="#111827"
|
||||
marker-start="url(#side-arrow-${row.itemNumber})"
|
||||
marker-end="url(#side-arrow-${row.itemNumber})"/>
|
||||
<line x1="${roundDimension(objectX)}" y1="${roundDimension(
|
||||
objectY + objectHeight
|
||||
)}" x2="${roundDimension(objectX)}" y2="${roundDimension(
|
||||
objectY + objectHeight + 30
|
||||
)}" stroke="#6b7280"/>
|
||||
<line x1="${roundDimension(objectX + objectWidth)}" y1="${roundDimension(
|
||||
objectY + objectHeight
|
||||
)}" x2="${roundDimension(objectX + objectWidth)}" y2="${roundDimension(
|
||||
objectY + objectHeight + 30
|
||||
)}" stroke="#6b7280"/>
|
||||
<text x="${roundDimension(objectX + objectWidth / 2)}"
|
||||
y="${roundDimension(objectY + objectHeight + 39)}"
|
||||
text-anchor="middle">${
|
||||
isCircularSection ? 'Ø' : ''
|
||||
}${formatDimension(horizontal)}</text>
|
||||
${verticalDimensionMarkup}
|
||||
</svg>`
|
||||
}
|
||||
|
||||
@ -991,6 +1190,7 @@ function machiningDetailSvg(row: BomRow) {
|
||||
const horizontal = Math.abs(row.dimensions[axes.horizontal])
|
||||
const vertical = Math.abs(row.dimensions[axes.vertical])
|
||||
const depth = Math.abs(row.dimensions[axes.depth])
|
||||
const isCircularSection = isCircularPrismaticPart(row)
|
||||
const objectMaxWidth = 230
|
||||
const objectMaxHeight = 145
|
||||
const scale = Math.min(
|
||||
@ -1078,10 +1278,14 @@ function machiningDetailSvg(row: BomRow) {
|
||||
.join('；')
|
||||
|
||||
return `
|
||||
<article class="part-detail">
|
||||
<article class="part-detail" data-cross-section="${
|
||||
isCircularSection ? 'circular' : 'rectangular'
|
||||
}">
|
||||
<div class="part-detail-heading">
|
||||
<strong>${row.itemNumber}. ${escapeHtml(row.name)}</strong>
|
||||
<span>数量 ${row.quantity} · 厚度 ${formatDimension(depth)}</span>
|
||||
<span>数量 ${row.quantity} · ${
|
||||
isCircularSection ? '直径 Ø' : '厚度 '
|
||||
}${formatDimension(depth)}</span>
|
||||
</div>
|
||||
<div class="part-detail-layout">
|
||||
<svg class="part-front-view" viewBox="0 0 390 245" role="img" aria-label="${escapeHtml(
|
||||
@ -1135,9 +1339,9 @@ function machiningDetailSvg(row: BomRow) {
|
||||
y="${roundDimension(objectY + objectHeight / 2)}" text-anchor="middle"
|
||||
transform="rotate(-90 ${roundDimension(
|
||||
objectX - 37
|
||||
)} ${roundDimension(objectY + objectHeight / 2)})">${formatDimension(
|
||||
vertical
|
||||
)}</text>
|
||||
)} ${roundDimension(objectY + objectHeight / 2)})">${
|
||||
isCircularSection ? 'Ø' : ''
|
||||
}${formatDimension(vertical)}</text>
|
||||
</svg>
|
||||
${sideDimensionSvg(row)}
|
||||
<div class="hole-schedule">
|
||||
|
||||
Loading…
x
Reference in New Issue
Block a user